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1. Introduction and Application
Series LOP-EX vacuum lubricating oil purifier, designed and produced by FUOOTECH, which can satisfy the requirement of working in inflammable or explosive environment in the industries such as Petroleum, petrochemical, chemical, coal, metallurgy, power plant, etc. Its heating system, electronic control system, motors and solenoid valves are equipped based on ExdⅡBT4 or ExdⅡCT4 classes for various dangerous area needs.
Through its special fittings, Series LOP-EX can effectively remove harmful elements such as water, impurities, gas and volatile mater like ammonia gas NH3 in the industrial lube oil, turbine oil, refrigeration oil, hydraulic oil, etc. so as to improve the oil quality and recover its usability.
2. Working Principle
When the explosion proof oil purifier is operating, the non-treated oil is sucked into the heater through the oil inlet under the effect of vacuum pump. Then the oil flows into the primary filter after heating, where those big size impurities will be filtered. And then the oil will go into the secondary filter to remove fine particle. Oil will be sucked into vacuum separator tank under pressure through spray atomization device. This device can make the oil produce larger aeration area and the residence time of aeration, and fully separate the oil and vapor. The mixed gas formed by water vapor, gas evaporation mostly condenses into liquid through the condenser and stored in the water reservoir, the other small part of non-condensable gas were discharged through the vacuum pump exhaust outlet. The oil free from the water and vapor were transported to the fine filter to remove the tiny impurities in the oil so as to obtain the purification oil ,which completes the whole the purification and filtration process.
3. Technical Parameters
Item |
Unit |
LOP-EX-10 |
LOP-EX -20 |
LOP-EX-30 |
LOP-EX -50 |
LOP-EX -100 |
LOP-EX -150 |
LOP-EX -200 |
LOP-EX -300 |
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Flow rate |
L/H |
600 |
1200 |
1800 |
3000 |
6000 |
9000 |
12000 |
18000 |
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Vacuum degree |
Mpa |
-0.06 ~ - 0.095 |
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Working pressure |
Mpa |
≤0.4 |
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Temperature Control Range |
℃ |
0 ~ 100 |
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Operation Temperature |
℃ |
50 ~ 70 |
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Demulsification |
Min |
New oil≤15min, running oil≤30min |
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Power supply |
|
380 VAC, 50 Hz, 3 Phase (or as per required) |
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Working noise |
DB (A) |
≤ 65 ~ 85 |
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Electric heating power |
KW |
18 |
24 |
26 |
30 |
48 |
60 |
96 |
135 |
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Total electric power |
KW |
19.3 |
25.3 |
27.6 |
32.6 |
56 |
69 |
106.5 |
147 |
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Inlet (outlet) caliber |
mm |
Ф25 |
Ф25 |
Ф25 |
Ф32 |
Ф42 |
Ф50 |
Ф50 |
Ф60 |
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Dimension (L × W × H) |
mm |
1500 x1000 |
1550 x1600 |
1600 |
1600 |
1750 x1250 |
1900 |
1900 |
2100 |
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Weight |
Kg |
450 |
550 |
600 |
750 |
850 |
1000 |
1200 |
1500 |
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Oil Result after Treatment |
|
Moisture content: ≤80 PPM |
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|
Gas Content: ≤0.1% |
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Demulsification value: New oil≤15min,running oil≤30min |
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Impurity size: ≤ 5 micron |
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Clean degree: ≤4 Grade (NAS1638) |
Note: 1. The dimension and weight will be changed with changing of technical specs.
2. All the specs can be customized according to client's requirements.
4. Features
1) Designed for working at inflammable or explosive environment.
2) Designed for special working conditions (such as mines, etc.), belongs to general explosion-proof area, the explosion-proof class is ExdⅡBT4; for hydrocracking workshops, the explosion-proof class is ExdⅡCT4.
3). Advanced dehydration and gas separating system, duplex 3D stereo-evaporation technology ensures fast speed removal of water and gas in the oil.
4). Strong ability of breaking emulsification, remove more free water and dissolved water content.
5). Strong ability of removing particle & impurities through multi-stage high precision filters.
6). Advanced automatic medium cooling system to cool down the vapor into liquid water.
7). Electric control panel with vacuum indicator, pressure indicator, digtal type temperature controlling system with indicator and automatic shut-down system.
8). Pure physical treatment, no harm to oil.
5. Optional configuration mode
1) According to user needs, PLC intelligent controller, touch screen, and frequency converter device (VFD) are optional;
2) Can be equipped with imported brand vacuum pumps, motors, gear pumps, screw pumps, etc;
3) Different colors (blue, green, white, yellow, orange, etc.) are avaible to select;
4) Can be equipped with fully enclosed doors, semi-enclosed doors, open doors, canvas canopy doors.
6. On Site Project
7. Packing, Delivery, Shipping and Payment
8. Certificates
9. Some Notices before Operation
1) This machine should place in the horizontal ground and lay down steadily.
2) This machine is movable which can move to any where indoor as per your require.
3) Before run the machine, must check the whole machine's status carefully, make sure every parts & joints are connected well such as: all screws should be tighten, pipe connections are good, all the wire connections and terminals in the electrical control box are good, etc… (Important!!!)
4) You must choose the correct power, which can support the biggest electric current of the machine.
5) All spare parts of the oil purifier have adjusted before leaving factory. When the product is sent to work point, they must be checked again.
6) Oil purifier is set up stably. The oil inlet is connected with the oil outlet under part of the oil tank. The oil outlet is connected the top of the oil tank.
FUOOTECH's Lube oil purification systems have been exported to over 30 countries and served more than 1500 clients worldwide.
After years of experience accumulation and technological innovation, our equipment has been at the forefront of the Portable Oil Purifier Machine, Precision Oil Filtering System Factory industry. The equipment is not only sold throughout the country, but also exported to more than 20 countries and regions around the world. Favor and praise from users. The company has a complete set of management concepts, and implements strict management in every link of product design, production, and installation. The company has a good economic environment, is located in China's economic environment, and has a good development.
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