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Substation Used Transformer Dielectric Oil Purification and Oil Filtration Plant

Substation Used Transformer Dielectric Oil Purification and Oil Filtration Plant

The necessity for transformer oil treatment, dehydration and degassing is well known for a long time. Transformer oil is used in power equipment where it provides cooling and insulation protection. Over time aggregated moisture, gasses and solid particles can seriously affect these properties.
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Product Introduction

We have achieved gratifying results in many aspects such as the construction of the scientific and technological innovation system and the research and development of new Interfacial tension test of transformer oil, dielectric withstand tester, digital insulation resistance tester. We always adhere to a belief that no matter what difficulties and setbacks we encounter, we will never give up! We promote the enterprise to roll forward and develop continuously with our hot work enthusiasm and upward spirit. Our company relies on strong talents and technical advantages, and we can assist customers in both designing, purchase and after-sales problems. Trustworthy brand image is very important, and often can develop into a unique competitive advantage.

1. ZYD-W Transformer Oil Purification Plant

The necessity for transformer oil treatment, dehydration and degassing is well known for a long time. Transformer oil is used in power equipment where it provides cooling and insulation protection. Over time aggregated moisture, gasses and solid particles can seriously affect these properties. To remove moisture, gasses, and solid particles, vacuum transformer oil dehydration and filtration plant needs to be used.

Series ZYD-W Fully Enclosed type transformer oil filtering, degassing and drying machine is designed by FUOOTECH® mainly for the power station, industrial and mining enterprises purifying the unqualified transformer oil, mutual inductor oil, switch oil and so on.

This oil purifier machine is made in fully enclosed type at outdoors usage for weather proof, sand proof, wind proof. All the components such as pumps, motors, filters, tanks, valves, pipelines, controls, etc… are totally enclosed and protected by steel frame cover and heavy duty metallic doors and designed for lifting crane (equipped with lifting hooks). The equipment inside will be facilitated by a system of door locks installed at a perimeter of the enclosure.

 

2. Description

Oil is heated by electrical heaters with surface efficiency below 1.5 W/cm, with indirect heating to prevent local overheating. Oil at the outlet is filtered by a fine, up to, 1-micron filter to filter out solid particles before returning the oil back to the transformer. Equipment is fully automatic, optionally controlled by PLC system with large-size touch screen. Numerous safety features are introduced throughout the plant to ensure the safety of the equipment as well as the operating personal. Aeration valves, overheating protection, and automatic level switches guarantee the safety of the equipment as well as its ability to identify a possible risk and to power down to prevent any accidents.

All vacuum dehydration oil purification systems optionally possess a positive displacement rotary inlet pump. We choose the high quality screw type oil pumps to control the oil entering and discharging. For dehydration and degassing, a rotary vane vacuum pump and a mechanical booster roots pump are used. Vacuum chamber houses a variable amount of evaporation elements to achieve most efficient treatment of oil.

Main component lists of  Fully Enclosed Double-stage Vacuum Transformer Oil Purifier

 

3. Oil Results after Purification by ZYD-W Series

Parameter

Non-treated Oil

After Purification

Moisture (Water Content)

≤ 100 ppm

≤ 5 PPM

Gas Content

8%

≤0.03% (Vol)

Impurities Degree (Filter precision)

2%

≤ 0.5 micron (no free carbon)

Breakdown Voltage (Dielectric Strength)

25 kV

≥70 KV at 2.5 mm gap

Flash Point

70

≥ 145℃

Cleanliness

NAS 1638 Grade 10

≤NAS 1638 Grade 6

 

4. Technical Parameters

Parameters

Model/ Unit

ZYD-W-30

ZYD-W -50

ZYD-W -100

ZYD-W -150

ZYD-W -200

ZYD-W -250

ZYD-W -300

Flow Rate

L/H

1800

3000

6000

9000

12000

15000

18000

Working Vacuum Degree

MPa

-0.08 ~ -0.099

Working Discharge Pressure

MPa

≤ 0.3

Temperature Control Range

20 ~ 80

Operation Temperature

40 ~ 70 (65℃ is best)

Power Supply

 

380V, 50Hz, 3 phases (or as per your requirements)

Working hours without Trouble

Hour

4000

Continuous Working Hours

Hour

150

Ambient Temperature

 

-25 ~ 55℃

Working Noise

dB(A)

65 ~ 90

Heating Power (adjusted available)

KW

30

36

48

60

72

80

120

Total Power

KW

35.5

42

52.5

68

82

93

135

Inlet/Outlet

mm

φ25

φ32

φ42

φ50

φ50

φ60

φ60

Gross Weight

KGS

600

830

1190

1350

1490

1600

1950

Dimension
L×W×H

mm

1450
×1050
×1860

1710
×1350
×2150

1900
×1420
×2190

1940
×1480
×2220

2120
×1500
×2240

2150
×1700
×2350

2300
×1850
×2460

Note: 1. The dimension and weight will be changed with changing of technical specs.

2. All the specs can be customized according to client's requirements.

 

5. Extra options

1) Standard 20-foot sea freight container.

2) Road worthy trailer modified to house ZYD-W unit.

3) Set of spare parts for 2 (up to 10) years of operation.

4) On-line Moisture (PPM) meter.

5) Digital or Turbo Flow meter.

6) Automatic Insulating Oil Dielectric Strength (BDV) Tester.

7) PLC controlling system

8) Commissioning and training on site.

9) Extra vacuum system for transformer evacuation

10) 2 flexible hoses with flange or quick coupling connection

 

 

6. Packing, Delivery, Shipping and Payment

Delivery of ZYD-W Transformer oil treatment machine

 

 

7. Onsite Projects

FUOOTECH Transformer oil filtration machinie at client working site

 

8. Certificates

transformer oil filtering degassing and drying unit Certificates

 

 

9. About FUOOTECH

fuootech W

distiller device

fuootech W

distiller device

10. Why Choose Us

1) 19 years experience in developping and manufacturing according to related China and internatinoal standards

2) Choose Higher quality raw material from the demostic and worldwide market

3) Own complete and advanced production facilities

4) Has the strict test procedures on raw materials and products from A to Z.

5) Have passed CE, ISO certificates

6) Longer warranty period for all our products (2 Years)

7) Factory Direct Sale, More competitive price

8) Variety types for selection and OEM & ODM are available

 

 

Our high-quality R&D team always aims at international advanced technology, and constantly launches Substation Used Transformer Dielectric Oil Purification and Oil Filtration Plant with advanced performance and reliable quality. We actively practice social responsibility while enhancing the comprehensive strength and achieving rapid development of the enterprise. Our innovation never stops, and we have diversified our business in line with the industrial transformation.

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