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Two Stage Vacuum Transformer Oil Dehydration Plant High Technology

Two Stage Vacuum Transformer Oil Dehydration Plant High Technology

FUOOTECH® is a professional designing, engineering and manufacturing company capable of supplying various oil treatment machines in different styles according to client’s actual demands.
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Product Introduction

In the increasingly competitive market environment, we always take science and technology as the productivity to launch high-quality and high-performance tan delta tester, hydraulic oil purification machine, two stage vacuum pump for the industry. We are committed to self-improvement and improvement, hoping to fully meet the individual needs of diversified customers. The company firmly grasps the main line of product development, highlights structural adjustments, and integrates various resources. We have been committed to improve our company's core competitiveness, so as to maintain a leading level in the industry continuously. We provide research and development, production and sales at the same time, offering a variety of products at home and abroad.

1. Introduction

FUOOTECH® is a professional designing, engineering and manufacturing company capable of supplying various oil treatment machines in different styles according to client's actual demands.

ZYD-O Mobile Trailer Mounted and Fully Enclosed Type Double-stage Vacuum Transformer Oil Treatment Plant is specially designed by FUOOTECH® for proceeding transformer maintenance works at outdoors according to client's actual field need.

ZYD-O vacuum oil filter machine enclosed in a canopy and mounted on a trailer can be easily moved to any work point for purifying insulating oils from transformer, cable, circuit breakers, capacitor, etc. located in fields.

This double stage vacuum transformer oil purifier has the excellent performance both in design and cost, as well as the high effeciency in vacuum dehydration, dagssing, particles removal, BDV increasing of transformer oil.

 

2. Why Purify Transformer Oil?

Transformer oil maintenance is the key to transformer reliability, performance and longevity. Your transformer's insulating oil should be free from moisture, dissolved gases and particles that accumulate as the oil ages.

Dissolved gasses in transformer oil will cause arcing, corona discharges, and overheating -- reducing the electrical efficiency and lifetime of the transformer. Likewise, water contamination at levels higher than 30 ppm (parts per million) can adversely affect the insulating strength of the oil. With ever-increasing standards for energy efficiency of power distribution transformers, the need to effective dehydration and degassification become more and more important in the future. Particles contamination will also affect the function of insulating oil. Therefore Transformer oil purification works are very important.

Even some new oils may also require the oil treatment so as to limit these contents to acceptable levels.

European standard type ZYD-O oil purifier machine

 

3. Technical Parameters

Parameters

Model/ Unit

ZYD-O-50

ZYD-O-100

ZYD-O-150

ZYD-O-200

ZYD-O-250

ZYD-O-300

Flow Rate

L/H

3000

6000

9000

12000

15000

18000

Working Vacuum Degree

MPa

-0.08 ~ -0.099

Working Discharge Pressure

MPa

≤ 0.3

Temperature Control Range

20 ~ 80

Operation Temperature

40 ~ 70 (65℃ is best)

Power Supply

 

380V, 50Hz, 3 phases (or as per your requirements)

Working hours without Trouble

Hour

4000

Continuous Working Hours

Hour

150

Ambient Temperature

 

-25 ~ 55℃

Working Noise

dB(A)

65 ~ 90

Heating Power (adjusted available)

KW

36

48

60

72

80

120

Total Power

KW

42

52.5

68

82

93

135

Inlet/Outlet

mm

φ32

φ42

φ50

φ50

φ60

φ60

Gross Weight (KGS)

Machine Part

830

1190

1350

1490

1600

1950

Trailer Parts

430

500

570

640

700

800

Dimension
L×W×H (mm)

Machine Part

1710
×1350
×2150

1900
×1420
×2190

1940
×1480
×2220

2120
×1500
×2240

2150
×1700
×2350

2300
×1850
×2460

Trailer Parts

2760
×1860
×1050

2900
×1900
×1060

3010
×1920
×1060

3020
×1940
×1070

3050
×1980
×1090

3090
×2000
×1120

Oil Result after Treatment

Moisture (Water Content) ≤ 3 ~ 5 PPM

Gas Content ≤0.01% (Vol)

Impurities Degree (Filtration precision) ≤ 1 micron (no free carbon)

Breakdown Voltage (Dielectric Strength) ≥70 ~ 80 KV

Flash Point ≥145℃

Cleanliness ≤NAS 1638 Grade 6

Note: 1. The dimension and weight will be changed with changing of technical specs.

2. All the specs can be customized according to client's requirements.

 

4. Working Principle

The to-be-purified oil is filtered for the elimination of Impurities after the oil flows into the coarse filter through the oil inlet valve, then heated by the heater up to certain temperature using the automatic constant-temperature digit-display temperature controller and transferred in the double-stage vacuum separating chamber. The burst and atomization of the heated oil through the atomization injector causes huge-area oil film in the double-stage high-efficiency separating tower. The water/air content is vaporized in extremely short time, which leads to the separation of oil from water and air: The isolated vapor and harmful gases enter into the condenser for the discharge of ice or water. The extracted oil liquid is then pumped by the special-purpose oil pump and transferred in the fine filters, where mechanical particles are eliminated. One-time cycle of purification shall be completed to meet the requirements of actual application.

 

Flow Chart of FUOOTECH ZYD-O-100 mobile insulating oil treatment plant

 

 

5. Features

1). One big vacuum chamber with two-stage vacuum-segregating space, it come into different pressure so as to keep oil line balance between two stages.

2). This oil treatment plant adopts vacuum-pump imported from Europe, which have preceding level in the world, with high pumping speed so as to get high working vacuity.

3). Advanced vacuum-segregating technology employs a particular stainless steel, foldable column for dehydration and degassing ,and enlarges the area of separating to facilate three-dimensional evaporation, so as to obtain enough time and space for degassing and achieve the best effect of separation.

4). Using new type of high density and indirect heating system, heating uniformity, less power consumption, safe, and reliable.

5). Oil level control through photoelectric way (the main components is imported from Switzerland) and features a very sensitive precise control, solving the serious issue of oil spray due to lots of foams occus.

6). Personalized customized design, customers can require to choose their components are all or partialy imported.

7). Equips high precison filter elements imported from U.S.A., which has large filtering area, strongly absorbing-dirt capability, high filtering precision.

8). Durable oil pumps are air proofed by our factory, they are free from oil leakage, low operation noise, and long using life.

 

6. Extra options

1) Standard 20-foot sea freight container.

2) Set of spare parts for 2 (up to 10) years of operation.

3) In-line Moisture Content (PPM) meter.

4) Digital or Turbo Flow meter.

5) Automatic Insulating Oil Dielectric Strength (BDV) Tester.

6) Automatic Transformer Oil Acidity Tester.

7) Automatic Transformer Oil Interfacial Tension Tester.

8) PLC controlling system.

9) Commissioning and training on site.

10) 20 meters of flexible hoses with flange or quick coupling connection.

 

 

7. Packing, Delivery, Shipping and Payment

Shipping and Payment ways of FUOOTECH mobile type Transformer oil purifier machine

 

 

8. Onsite Projects

FUOOTECH transformer oil centrifuging machine at working site

 

9. Certificates

FUOOTECH transformer oil centrifugal machine Certificates

 

 

10. About FUOOTECH

fuootech W

distiller device

 

 

While bringing about technological progress, we have also produced a number of practical scientific and technological achievements and applied them to our Two Stage Vacuum Transformer Oil Dehydration Plant High Technology. We are committed to creating a resource use mode of reduction, reuse and recycling inside and outside the enterprise. We've got constantly insisted on the evolution of solutions, spent good funds and human resource in technological upgrading, and facilitate production improvement, meeting the wants of prospects from all countries and regions.

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