25 Tons/day Waste Oil Recycling and Refining Plant

Parameters

Unit

Model Names

FS-HDM-1

FS-HDM-2

FS-HDM-3

FS-HDM-4

FS-HDM-5

FS-HDM-6

FS-HDM-7

Treatment Capacity

Tons/day

(24 hours continuously)

5

10

15

20

25

30

35

Oil Production Rate

%

More than 98%

(along with our Anaerobic Pyrolysis Separation System of Hazardous Waste)

Raw Materials

waste engine oil, Tire/plastic pyrolysis oil, waste lube oil, waste motor oil, heavy oil, crude oil, etc

Outputs

Only Refined oil products & small quantity of Carbon powder

(along with our Anaerobic Pyrolysis Separation System of Hazardous Waste)

Avg. Power

Kw/h

55

66

95

135

180

230

280

Vacuum Degree

Mpa

≤-0.015～-0.1

Working Oil Temp.

℃

175 ~ 550

Power Supply

V

110/ 220 /380 /415 / 440 V, 3Phase, 50Hz or as per request

Noise

db(A)

≤80

Running Process

Continuous

Item No.

Parts Description

Main Function & Advantage

Required or Optional

1

Pre-treatment System

by Physical flocculation technology

Greatly reduces distillation residues

Avoids clogging of pipelines and tanks, greatly reduces safety risks.

Increase oil recycling rate and increase final oil quality

Required

2

Thin Film Evaporator

using full-bridge rectification technology to quickly and effectively separate moisture and light components

Cyclone film electromagnetic heating replaces traditional electric heating method, effectively inhibiting heating coking, much safer;

720 degree heating without any blind spots, the oil molecules are evenly heated and not easily damaged. No bearings, No failure;

The evaporation area is large, dozens of times that of the evaporation tower on the market, more efficient;

Precise electrical control system ensures oil quality.

Required

3

Main Reactor

made of special self-developed material,

can work under 1000℃ for a long time without any safety risks.

(avoiding material softening, leakage, corrosion, etc.).

Deeply crack and absolutely vaporize high-hydrocarbon materials to achieve a higher oil yield (eg. the vaporization temperature of petroleum rubber is 860℃);

Self-developed materials have a higher safety factor than other competitors, avoiding material softening, leakage, corrosion, etc. Other competitors mainly use the traditional materials such as hexadecanoic manganese, boiler steel, with a temperature resistance of at 400℃, but the final boiling point (FBP) of petroleum is normally 525℃. );

With anti-coking system to inhibit coking in the tank, reduce labor costs.

The main reactor coil is made of special self-developed materials and will never oxidize or fracture;

The working principles of the coil and the main reactor are well matched. They may work under 1000℃ for a long time and can be repeatedly installed and disassembled for maintenance (ordinary high-temperature wires and nickel-plated wires used by competitors cannot be repeatedly disassembled and maintained).

Required

4

Adsorption Tower

With self-developed adsorbent

Effectively absorb oxidized impurities, etc., improve oil quality and cleanliness, reduce sulfur content, prevent oxidation of refined oil, and improve oil quality (including cleanliness, color, etc.).

Can be used alone, does not produce hazardous waste, and can be recycled repeatedly.

Required

5

Catalytic Tower

With self-developed catalyst, which can break the chain of oil products.

Fuel/Diesel oil or base oil is refined according to demand

Can be used alone, does not produce hazardous waste, and can be recycled repeatedly.

Required

6

Fractionation Distillation Tower

Fractionation distillation is more precise and improves the quality of oil products.

Divided into top line, side line and bottom line: the top line fractionates light oil (gasoline, kerosene), the side line fractionates diesel oil or base oil (diesel, lubricating oil), and the bottom line fractionates heavy oil or lower quality fuel oil or base oil).

Continuous operation.

Required

7

Heat Exchanger System

The potential non-condensable gas generated in the waste oil can be converted into heat energy by burning and fed back to the heat exchanger and then heat the waste oil again, save energy and reduce consumption.

Optional

8

Desulfurization tower

Reduce the sulfur content

Optional

9

Overall infinite loop system

With the function of converting olefins (unsaturated hydrocarbons) into alkanes, thus improving the quality of oil and never changing color back to dark.

Required

10

Anaerobic Pyrolysis Separation System of Hazardous Waste

After distillation, the waste sludge residue is about 30% and the oil content is about 70%. This system can separates and distillate the 70% of the oil contents in such residues further, so the oil recovery/production rate is about 20% higher than that of competitors. The overall oil yield rate can reach up to 99%. (Based on an annual output of 10,000 tons, this system can distillate & refine an additional 2,000 tons of refined oil.)

The remaining 30% solid residue can generate carbon powder after processed by this system safely at above 1200℃.

The remaining 30% solid residue was regarded as hazardous waste disposal, which will incur large amount of disposal fees.
After installing this system, there will be no such expenses, and the hazardous waste are recycled and reused.

Optional

11

Residual oil recovery coking device

The residual oil can be burned and heated, and the remaining oil will be vaporized and sent to a heat exchanger for waste heat recovery, or it can be cooled and sent to a distillation tower for re-distillation.

The solid impurities remaining after burned can be sent to cement plants, brick factories, etc. for use as building materials after anaerobic solidification.

Optional

13

Wastewater Treatment Device

After purifying the wastewater, it can meet the direct discharge standards.

Optional

14

Waste Gas Treatment Device

The non-condensable gas can be purified and collected and sent to a gas generator for use in power generation.

UV photolysis emissions;

Desulfurization, incineration, recycling of heat energy, spraying dust removal and emissions;

Refrigerated compressed gas recovery and other methods are all emissions that meet the standards!

Optional